Expanding Healthcare Packaging Capacity in India

Healthcare packaging manufacturers are under increasing pressure to deliver high-quality packaging solutions while maintaining supply reliability, shorter lead times and compliance with stringent quality requirements. To address rising demand from pharmaceutical companies across India and South Asia, Amcor expanded its healthcare packaging manufacturing operations at its facility in Sira, Karnataka.

Supporting Growing Pharmaceutical Packaging Demand
The healthcare and pharmaceutical sectors require packaging solutions that protect sensitive products, ensure product integrity and support safe drug administration. As demand for ophthalmic containers, injectable vials and drug-delivery components continued to increase, additional manufacturing capacity became necessary to improve responsiveness and production flexibility.

The expansion was designed to strengthen local production capabilities while supporting a diverse customer base that includes both multinational pharmaceutical companies and emerging regional manufacturers.

Advanced Manufacturing Solution
To address these requirements, Amcor invested in a new production line at its Sira facility. The project introduced advanced manufacturing technologies equipped with fully automated online vision systems designed to improve process control, product quality and manufacturing consistency.

The new line supports the production of high-performance healthcare packaging solutions, including ophthalmic containers and injectable packaging components. Automated inspection capabilities help detect defects during production, reducing quality risks and supporting compliance with pharmaceutical industry standards.

Reasons for Technology Selection
The selected manufacturing approach combines automation, precision production and quality assurance technologies. Automated vision systems provide continuous monitoring of production output, helping ensure consistent product quality while reducing dependence on manual inspection processes.

In addition, the new production line increases operational flexibility, enabling the facility to respond more efficiently to changing customer requirements and fluctuating market demand. The investment also strengthens local manufacturing capabilities, reducing lead times for customers across the region.

Implementation and Operational Support
The expansion was integrated into Amcor’s existing healthcare packaging operations in Sira. The company leveraged its global healthcare packaging expertise while utilizing local manufacturing resources to support implementation and production ramp-up.

The investment forms part of a broader healthcare packaging strategy in Asia-Pacific, complementing Amcor’s existing healthcare facilities in India, including its Bangalore operation, which produces ophthalmic and nasal delivery systems, inhalation devices and components for injectable medicines.

Results and Operational Benefits
The new production line significantly increases manufacturing capacity and improves supply reliability for pharmaceutical customers. Enhanced production flexibility enables faster response to customer requirements, while shorter lead times support more efficient supply chain management.

Quality performance is strengthened through the use of automated inspection systems that improve consistency across healthcare packaging products. The project is also expected to create more than thirty new jobs.

The facility's environmental performance has been improved through the introduction of more energy-efficient manufacturing systems. The Sira site operates using 100% renewable energy and holds ISCC PLUS certification, supporting sustainability objectives alongside production growth.

According to Jean-Marc Galvez, Chief Operating Officer of Amcor’s Global Rigids Packaging Solutions division, the investment strengthens the company’s manufacturing network in India by combining global healthcare packaging expertise with local production capabilities, enabling reliable supply and faster response times for pharmaceutical customers across the region.

Edited by Sucithra Mani, Induportals editor – adapted by AI.

www.amcor.com